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Machinery Breakdown (MBD).

Protection structured around real-world risk.

Specialized engineering insurance protecting critical production machinery, electrical transformers, boilers, turbines, and CNC lines against sudden, unforeseen internal mechanical or electrical failure while at work or at rest.

Thoughtful advice. Clear options. Support through the policy journey.
Industrial machinery components, turbine engine and mechanical breakdown repairGITVISHA · RISK ADVISORY
Risk, understood.Start with what matters
Cover that fitsSubject to policy terms
CRITICAL VULNERABILITIES & EXPOSURES

Real-world risks this policy is engineered to solve.

Commercial and personal risks rarely follow idealized assumptions. These are the critical financial pitfalls, claim traps, and operational vulnerabilities that proper policy structuring actively mitigates.

High-Impact Vulnerability01

The Depreciated Book Value Penalty on Partial Repairs

Insuring operational plant equipment at depreciated market value instead of New Replacement Value (NRV).

Impact: A ₹15 Lakh partial rotor rewinding claim is heavily penalized by the Average Clause, resulting in an out-of-pocket loss of ₹9+ Lakhs.
Policy Solution: Mandatory New Replacement Value (NRV) sum insured benchmarking, ensuring 100% full reimbursement for new replacement parts without depreciation.
High-Impact Vulnerability02

Emergency Overseas Air Freight & Technician Cost Exclusions

Critical machine breakdown requiring rapid emergency air freight of OEM replacement assemblies and flying in specialized foreign engineers.

Impact: Standard policy only pays standard ocean surface freight; emergency air shipment and expert travel bills of ₹20+ Lakhs are rejected.
Policy Solution: Air Freight, Express Delivery, and Overseas Technician Travel add-on endorsements attached directly to the MBD policy schedule.
High-Impact Vulnerability03

Lack of Preventive Maintenance Logbook Repudiation

Failing to maintain written OEM-prescribed maintenance logs, oil testing records, and statutory vibration analysis reports.

Impact: Appointed surveyor attributes internal motor seizure to 'gradual wear and tear or owner neglect', leading to complete claim repudiation.
Policy Solution: Pre-claim digital maintenance record management and clear warranty wording defining acceptable maintenance verification standards.
UNDERSTAND YOUR OPTIONS

Protection begins with the right questions.

These are discussion points, not a promise that every risk is covered. Final cover depends on policy wording and insurer acceptance.

01

Electrical Breakdown

Short-circuits, voltage surges, arcing, insulation failure, lightning flashover, and motor winding burnout

02

Mechanical Failure

Centrifugal force rupture, shaft fracture, fatigue breakdown, overheating, and balance-weight displacement

03

Operator Inadvertence & Malice

Accidental damage caused by human error, lack of skill, improper handling, or foreign bodies falling into machinery

04

Internal Hydraulic & Pneumatic Breakdown

Hydraulic cylinder blowout, pressure valve failure, and lubrication system blockage

05

Coverage at Work and Rest

Protection while machinery is in active operation, idling, being cleaned, or during maintenance overhaul within premises

06

Key Add-on Extensions

Air freight charges for emergency replacement parts, express delivery, and overtime wages for rapid repairs

WHO IT MAY SUIT

Built around your real-world exposure.

The right structure starts with understanding your assets, operations, people and contractual responsibilities.

Manufacturing factories, industrial processing units, and heavy engineering workshops
Power plants, captive diesel generator (DG) installations, and sub-stations
Cold storage chains, dairy processing plants, and food packaging industries
Hospitals and diagnostic facilities utilizing MRI, CT scanners, and medical chillers
Commercial establishments with high-capacity elevators, central HVAC chillers, and pumps
BEFORE YOU CHOOSE

Details that make a difference.

Compare more than price. Review limits, deductibles, exclusions and policy conditions.

01

Sum Insured must strictly reflect New Replacement Value (NRV)—including current new machine price, freight, customs, and erection costs

02

Maintaining active Annual Maintenance Contracts (AMC) and OEM-recommended preventive maintenance logbooks

03

Separating routine wear-and-tear consumables (belts, filters, lubricants, cutting tools) from insured capital components

04

Reviewing machinery testing deductibles and excess thresholds based on machine horsepower and voltage rating

GOOD TO KNOW

Questions, answered.

Need more clarity? Send us your requirement and our team can help explore the next step.

Ask our team
Why do I need MBD insurance if I already have Fire & Property Insurance?

Standard Fire & Property policies strictly exclude internal electrical or mechanical breakdown. They only cover external fire damage. If an electric motor burns its windings or a turbine shaft cracks due to centrifugal stress, a fire policy pays nothing. MBD insurance specifically covers these internal operational failures.

What is the basis of Sum Insured in Machinery Breakdown insurance?

The sum insured must always be the current New Replacement Value (NRV) of the machinery, including freight, customs duty, and installation charges. Partial loss repairs are settled on a 'new-for-old' basis without depreciation on replacement parts, provided the machine is insured at full NRV.

Are operator errors and lack of skill covered under MBD?

Yes. Sudden and accidental physical damage resulting from operator negligence, lack of skill, or inadvertence is covered under standard Indian MBD wording.

LET’S TALK ABOUT YOUR RISK

Make your next decision with more clarity.

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A conversation focused on your needs
Options subject to underwriting
Clear next steps, without pressure

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